Air heat exchanger is a useful ventilation system part that will enable you to save energy while maintaining a good air flow in your enclosed space. It uses the outgoing air form the heated space to warm the cold air that is going from outside. Heat is thereby recovered and energy consumption for heating decreased.
They are mostly used in passive or low-energy houses or buildings, but they can be used in most insulated spaces. There are also applications where you can cool the air coming in.
The entire system is also called Heat Recovery Ventilation (HRV). You maintain air flow which improves indoor air quality, reduces bacteria and mold buildup, stabilizes the moisture but you don't need to open the windows and still keep some 70-80% of heat that would normally be wasted.

Yvo de Haas developed a small DIY 3d printable version that he implemented in his house with excellent results. The heat exchanger itself is printed in PLA while tubing is standard PVC with standard 60mm fans to drive the air. The electric fans can be noisy but they can be easily replaced with quieter ones.

He developed two versions of this DIY HRV: one that is partialy 3d printed and one that is fully 3d printed.

Here is what Yvo writes about the fully 3d printed unit tech specs:
The completely 3D printed version is, as the name suggests, completely 3D printed. To make it I modified my Ultimaker with an E3D V6 with 0.25mm nozzle.
The walls of the exchanger are 0.3mm thick. The outside dimensions of the exchanger are 15x8x7cm but it has an internal surface area of around 1000cm² (1/10th of a square meter or about a square foot). It is printed in PLA and takes around 10 hours to print at 0.16mm layer thickness.
With special adapters it can fit 60mm fans and all the other adapters I have designed special adapters were printed to connect the 60mm fans to the 3D printed exchanger.


Fully 3d printed heat exchanger element. Here is where the magic happens. 

Heat exchanger installed on the window with fan ventilators attached. 



























Yvo measured and logged the temperature data:
The 4 temperatures (unit does not matter):
  • Hot in (the warmer air that enters the hot side of the exchanger)
  • Hot out (the warmer air that exits the cool side of the exchanger)
  • Cool in (the cooler air that enters the cool side of the exchanger)
  • Cool out (the cooler air that exits the hot side of the exchanger)
Does it work?
The answer, YES. After running for over 8 hours while I was at work, the air was a lot fresher. Usually when I come home there is a certain staleness to the air, but now I came home to nothing. Just nice air. I had the logger running for the entire time. The test started around 8 o'clock, every number on the X is 6 seconds. There are 3 zones of interest.
0-3000: Here the air outside is slowly heating up. Temperatures around this point are: HI: 17°C, HO: 10°C, CI: 6°C, CO: 14.5°C, giving 63.6% for the hot flow and 77.3% for the cool flow, averaging 70.5%.
3000-4000: Here the sun hits the window and there is a spike in temperature. No useful data can be gathered from this time.
4000-6000: The air outside is slowly cooling. Temperatures around this point are: HI: 17°C, HO: 12°C, CI: 8°C, CO: 15°C, giving 55.6% for the hot flow and 77.8% for the cool flow, averaging 66.7%.

Full construction tutorial with heat exchange data charts can be found at:

http://www.instructables.com/id/Heat-Exchangers-and-3D-Printing/?ALLSTEPS

Project homepage and all the files needed to make this heat exchanger:

http://ytec3d.com/3dp-heat-exchanger/

Learn more about energy recovery ventilation here:

https://en.wikipedia.org/wiki/Heat_recovery_ventilation


If you want to build full size DIY heat exchanger from coroplast here is a full video tutorial by YT user "Designed By Instinct":





For a page dedicated to DIY solar, heating, cooling and ventilation solutions, plans and user experiences including HRV check out:

http://www.builditsolar.com/Projects/SpaceHeating/Space_Heating.htm#HRV




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diy VRAY VISOPT new diy 3d printer SKETCHUP MODELS HOUSES - VILLAS how to SKETCHUP MODEL LIVING ROOM low cost software open source arduino electronics instructables cnc SKETCHUP MODEL BEDROOM 3d printed robot europe guide VRAY PROXY kickstarter SHOP fff tutorial SKETCHUP MODEL DINING ROOM SKETCHUP MODELS CHAIR & EASY CHAIR education 3d printed toys fun hack resin robot sound space 3d printed weapons CHALLENGE SKETCHUP MODEL KITCHEN art home manufacturing large printer music open source 3d printer pop culture reprap ultimaker wearable 3d model 3d printed buildings 3d printing materials SKECHUP MODELS TABLE SKETCHUP MODEL BATHROOM delta 3d printer humor tips 3d printed music instrument 3d printing filament 3d systems VRAY TUTORIAL BASIC car cnc mill comic design eyewear heated build platform multi color multitool nylon paper print bed sla stratasys upgrade 3d printing in cement 3d scanner Switzerland adafruit australia cad controller cool things to 3d print extruder germany indiegogo large models medical applications of 3d printing mold repair review syringe video 2016 CES HDRI NASA OpenSCAD SKETCHUP MODELS FURNISHING ACCESSORIES SKETCHUP MODELS OFFICE FURNITURE TEXTURE aircraft android concrete dlp drone family filament extruder food formlabs furniture game google glass house household items hybrid i3 india keyboard laser optics pellet prosthetic prototype prusa raspberry pi science sls stereolithography tool uv 3d printing waste water web app 3d printer crime 3d printing on battery power BACKGROUNDS Future NEWSLETTER VISMAT VRAY SKETCHUP aluminum animal app aquaponics bluetooth camera casting ceramic clay desktop production disney diy science ecology energy generation engraver eye glasses fantasy figure hydroponics italy jet engine mcor metal 3d printing ninjaflex pcb milling pet pets pick and place plant plastic welding plywood polishing problemsolving rail recycling replacement part satellite school sf smoothing speakers sweden test 2014 3d printed airplane 3d printed car part 3d printed food 3d printed gun 3d printed uav 3d printer review 4d printing 5 axis Autodesk CUT OUT PEOPLE MIT Marlin Netherlands PS TUTORIAL SKETCHUP 3D MODEL VEGETATION Spain UK USA abs archery asia automation bed leveling bicycle biohacking bottle calibration chocolate composite control unit copyright creative commons dc motor digital fabrication disabled dremel enclosure fdm filament fire foldable form 1 garden ge history hype industrial injection molding insects jewelry laser cutter laser cutting law lens linux mach3 metal casting military modular multi materials open source hardware outdoor pen play-doh polyurethane problem repstrap router sand scara seemecnc selective laser sintering servo shapeways slicer solder speed support material thingiverse toy tv ultrasonic v-slot visualization weapon web web interface welding wifi windows wireless 3d printing wood wood frame 3d printer 2d to 3d 3d copy 3d drawing pen 3d print platform 3d print quality 3d printed sensors 3d printed vehicles 3d printer desk 3d printer stand 3d printer table 3d printing 3d printing wood 3d printshow 3d startup 6 axis Czech Republic ESA France GRAPHIC DESIGN ELEMENTS Intel Galileo Korea MDF Objet PETG Printrbot SKETCHUP 3D LIQUID SKETCHUP MODEL BABY - GUYS FURNITURE SKETCHUP MODEL LOFT & APARTMENT SKETCHUP TUTORIAL Shapeoko Singapore Slovenia TED VR VRAY TUTORIAL EXTERIOR VRAY TUTORIAL INTERIOR abs juice acetone acrylic africa air airwolf3d all-in-one apple armour arrow automotive batteries bedroom bioprinter blacksmith blender blind bronze brook drumm business buying home cardboard ccc cell cerberus children china closed loop cloud cody wilson community company tour cooling cosplay cubesat customized daily use data delta demonstration denmark drill dual extruder e3d economy environment etching fashion filabot filaflex firmware flexible ford friction welding fumes gartner gears general glass glue google graphene harvard hdpe heat chamber hungary ikea industrial 3d printer intellectual property ip rights japan k8200 kai parthy kinect laser sintering lcd led lego leveling library linear actuator liquid london lost pla casting lulzbot magnets make makerfarm prusa making money with 3d printing manufacturing map market metal filament metal hot end mexico microscope microsoft mix mobile 3d print control mobile factory model quality modification molecule moon nanoparticles nature news nfc ordsolutions parametric paste patent pcb photography plasma cutter plotter poland polyjet portable 3d printer portugal powder 3d printing presentation printhead process prosumer pump pvc pipes quadcopter reddit repetier replicator reprappro retro rings robo 3d rocket rostock max rubber rubber band russia sea security self assembly setup sharing slic3r smartphone solar south africa spaceX star trek steel stepper students surface tablet taiwan ted talks temperature testing textile titanium type a machines uav ultimaker 2 university usb user interface velleman virus wanhao wasp wasp 3d printer watch wind generator wire workspace xyzprinting